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CONTACT US |
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Telephone: +27 11 762 2560
+27 11 762 2567
+27 11 762 2568
Fax: +27 11 762 2015
e-mail: info@dirtwhacker.com |
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Procedure 01
To install the DirtWhacker Secondary and Tertiary Cleaner units successfully, please print the following installation identification drawings:
Installation Drawings:
- DW 2921 Secondary & Tertiary Side Identification
- DW 2922 Secondary & Tertiary Rear Identification
- DW 2923 Secondary & Tertiary Top Identification
- DW 2941 Secondary & Tertiary Installation Steps
- DW 2944 Degree of Collapse Identification
Installation Steps:
- Mount main mounting brackets
- Inflate air bladder to 50 kpa ( 8 psi )
- Measure distance L2 ( Drawings: DW 2922 and DW 2923 )
- Loosen bolts N
- Adjust extension shafts to distance L1 ( L1 = L2 + 10MM )
- Equalize measurements L4 and L5
- Tighten bolts N and locknuts
- Remove bolts A and Clamp Block Cap M2 on the near side ( Drawing: DW 2921 )
- Loosen bolts A on the far side by three half turns
- Insert one round section of extension piece into Clamp Block M1/M2 on the far side
- Place the remaining extension piece round section into Clamp Block M1 on the near side
- Replace Clamp Block Cap M2 and bolts A on the near side
- Ensure that bolts A on the near side and far side are loosened by one full turn ( Drawing: DW 2921 )
- Turn the unit on the horizontal axis until the blades are positioned 90 degrees to the belt ( Drawing: DW 2941, Figure 01 )
- Tighten bolts A - both sides
- Loosen bolts C - both sides one full turn
- Move the unit up until the blades touch the belt on the near and far sides uniformly
- Tighten bolts C - both sides
- Loosen bolts A - both sides one full turn
- Rotate the unit on the horizontal axis toward the tai pulley 45 degres ( Drawing: DW 2941 )
- Tighten bolts A - both sides
- Loosen bolts B and move angle brackets E toward Clamp Blocks M1/M2 on both sides
- Tighten bolts B - both sides
- Loosen bolts C - both sides
- By means of bolts G lift Clamping Blocks M1/M2 with 20mm - on both sides
- Lock bolts G with lock nut G1 - both sides
- Tighten bolts C - both sides
- Deflate the air bladder completely
- Loosen bolts A both sides - one full turn ( Drawing: DW 2941, Figure 03 )
- Turn the unit on the horizontal axis until the blades are positioned 90 degrees to the belt
- Fasten bolts - both sides
- Inflate bladder to 30 - 70 kpa to attain ideal cleaning
a. Depending on belt speed
b. Depending on belt condition
c. Depending on stickiness of material
d. Depending on moisture content of material
- If any vibration occurs:
a. Loosen bolts A half a turn - both sides
b. Rotate unit 2 to 3 degrees towards the head pulley until vibration stops
c. Tighten bolts A - both side
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